Cofan USA understands the need of the small to medium business to be able to source plastic injection molded parts and tooling competitively. As a supplier of plastic parts, Cofan USA fills this need while maintaining cost levels competitive with the large company that has the dedicated high-volume factories and departmental infrastructure in place.

Cofan USA has extensive experience with sourcing both low and high volume production plastic using it's China based injection molding and vacuum forming facilities. Using Cofan USA's China based facilities enables a cost savings which is passed on to the customer. Two Cofan USA offices, one in the U.S. and the other in China, help to ensure a seamless integration between U.S. based customers and the manufacturing process provided by our offshore facilities. With in-place management on two continents, schedule and quality are maintained to the level expected by U.S. customers.

Cofan USA prides itself in quality as well as customer satisfaction. We are able to assist engineers in their designing process and to make it easy and efficient to send and receive files. We specialize in quick turn prototypes and small to large scale production runs.

Cofan USA's operation on two continents allows for a virtual 24 hour company operation. This ensures that schedules can be kept comparable to or better than that expected of a locally based company.

Let Cofan USA be your plastic part or assembly partner to ensure that quality, timely and cost competitive solutions are supplied to you and ultimately to your customers.

Engineering:

The engineering process at Cofan USA begins with a review of all documentation and customer requirements for manufacturability, schedule and cost constraints. Estimation and quotation of the part or project is then undertaken at both our local and our China offices. Normally quotes can be generated in 1-4 working days, depending on the complexity, number of parts submitted and completeness of the design documents.

If necessary, in order to support both the quote process and fabrication, we will regenerate the drawings into Cofan USA format for communication with our fabrication facilities using a 3D CAD tool such as ProEngineer, AutoCAD or SolidWorks which are our primary CAD tools. Having the 3D part model helps to expedite our understanding of the part and also minimizes the opportunity for error, increasing first piece accuracy. The 3D model is also used to support the CAM and CNC process if needed to fabricate the part.

Our engineers are ready to assist you with your next requirement for injection molding, vacuum forming, extrusions and machining. You can send us your drawings and quote request via email, fax, hard copy, or by uploading your files via ftp.

We support a comprehensive list of file formats. If you have questions regarding this process or our engineering or manufacturing capabilities, please contact us at This e-mail address is being protected from spambots. You need JavaScript enabled to view it .

Manufacturing:

Cofan USA prides itself not only for supplying manufactured goods to customer satisfaction but also for providing the complete service expected of today's globally connected service company. The Product we produce is more than just the plastic part we ship. Rather than be satisfied with just the industry expected norm in acceptable quality, Cofan USA strives to excel at every interface the customer has with our organization. Customer perception drives Cofan USA to deliver the value and quality exceeding the expected.

Every member of the Cofan USA team participates in the drive for excellence. As a team we constantly work to deliver more value to our customers. Through continuous learning and dedicated effort, we strive to work in an atmosphere that provides stimulation, challenge, growth, friendship, stability, and success for all team members as well as for our customers.

An item can be as simple as a thin, formed sheet of pvc or as complex as a part requiring over-molding or a two shot process. The following lists some of the equipment available for plastics manufacture.

Equipment:

• Injection Molding Machines: 20 injection molding machines ranged from 85 ton or 6 ounces to 350 ton or 30 ounces.
• Blow Molding: 1-15 lb shots
• Extrusion lines
  • 1-130mm Screw diameter
  • 1-3 1/2"
  • 1-2 3/4"
  • 1-1 1/2"
• Thermo-Forming
  • 1-26" Continuous Thermoformer
  • 2-26" cutting tables
• Decoration & Assembly Equipment
  • Tampo Printing
  • 6/4 Color automatic Pad Printers
  • Spray Paint: > 2 continuous mask spray paint lines
  • Silk Screen: > 1 Manual Silk screen machine
• Hot Stamping - 2 Hot stampers, Air Hy Deco
• Printing - 1 Ultraviolet Offset printer
• Sonic Welders - 2 Branson 7000 Sonic Welders
• Blister Packing - 2 Ultra Vac Seal line & Shrink Wrapping
• Assembly - Various Assembly lines including clear room for electronic parts
• Tool Room
  • CAD/CAM - 2 Hass Machining Centers
  • EDM - 60 Amp Electrical Discharge Machine
  • CMM comparator machine
  • Surface Grinders
  • CNC Mill Machine
  • Lathes

Note: We use both in-house mold making capabilities as well as pre-qualified contracted tooling houses to maintain the very short tooling cycles required of our customers.